EPS CEMENT SANDWICH PANEL

What Is EPS Cement Sandwich Panel?

EPS cement sandwich panel is an innovative, lightweight composite wall panel that has transformed modern construction. It consists of two outer layers of calcium silicate board or fiber cement board, with a core made of EPS (expanded polystyrene) beads mixed with cement, sand, and additives — all compounded in a single-step manufacturing process. This unique sandwich structure gives the panel an exceptional combination of light weight, high strength, fireproofing, waterproofing, sound insulation, and thermal insulation.

As a leading EPS wall panel manufacturer since 2009, Hanmero produces EPS cement sandwich panels that meet international standards (CE, ISO9001, ISO14001, SGS certified) and are exported to over 90 countries worldwide. Whether you are building residential apartments, commercial offices, hospitals, schools, or prefabricated buildings, our EPS sandwich wall panels deliver superior performance at a competitive cost.

Quick Facts: Hanmero EPS cement sandwich panels are 3-5x faster to install than traditional brick walls, reduce building weight by up to 70%, and can lower overall construction costs by 20-40%.

Panel Structure & Composition

The EPS sandwich panel adopts a three-layer sandwich structure, each layer serving a critical function:

Outer Surface Layer

Calcium silicate board or fiber cement board (5mm thick). Provides mechanical strength, fire resistance, and a smooth surface ready for finishing — no plastering required.

Core Layer

EPS beads + cement + sand + additives. The EPS foam provides thermal and acoustic insulation while dramatically reducing weight. The cement matrix ensures structural integrity and fire resistance.

Inner Surface Layer

Calcium silicate board or fiber cement board (5mm thick). Matches the outer layer, providing balanced strength and a paintable, tileable, or wallpaper-ready interior surface.

EPS cement sandwich panel cross-section structure diagram showing calcium silicate board surface layers and EPS cement core

Specifications & Technical Data

Standard Dimensions

Parameter Specification
Length 2270mm / 2440mm (customizable up to 3000mm)
Width 610mm
Thickness 60mm / 75mm / 90mm / 100mm / 120mm / 150mm / 180mm / 200mm
Surface Board Calcium Silicate Board (5mm) / Fiber Cement Board (5mm)
Edge Type Tongue-and-groove (male-female joint)

Technical Performance

Performance Test Result Standard
Density 600-750 kg/m³ GB/T 23451
Weight per Panel (75mm) ~45 kg/panel (2270×610mm)
Compressive Strength ≥ 3.5 MPa GB/T 23451
Bending Strength ≥ 7.0 MPa GB/T 23451
Fire Resistance 3-4 hours (Class A) GB/T 9978
Sound Insulation 35-45 dB (90mm panel) GB/T 19889
Thermal Conductivity 0.12-0.18 W/(m·K) GB/T 10294
Water Absorption ≤ 10% GB/T 23451
Hanging Load ≥ 100 kg/single point
Seismic Performance ≥ 8.0 magnitude

* Technical data is based on standard 90mm thickness. Values vary by thickness. Contact our engineering team for project-specific calculations.

Key Advantages of EPS Cement Sandwich Panel

Hanmero EPS wall panels offer a comprehensive set of benefits that make them the preferred choice for modern construction projects worldwide:

🪶 Ultra Lightweight

Only 45-60 kg/panel — approximately 1/7 the weight of traditional brick walls of equivalent thickness. This dramatically reduces structural load, foundation costs, and transportation expenses. Each panel can be easily carried and positioned by 1-2 workers, eliminating the need for heavy lifting equipment.

Fireproof (Class A)

Achieves 3-4 hour fire resistance rating, meeting Class A fireproof standards. The calcium silicate board surface is non-combustible, and the cement-EPS core self-extinguishes, making fireproof EPS wall panels ideal for hospitals, schools, high-rises, and public buildings where fire safety is critical.

Sound Insulation (35-45 dB)

Soundproof EPS wall panels effectively block airborne and impact noise. A 90mm panel achieves 35-45 dB sound reduction — meeting hotel and hospital acoustic standards. Ideal for EPS partition wall panels in apartments, offices, and multi-family buildings.

Waterproof & Moisture-Resistant

Water absorption rate below 10%. The dense surface boards and cement matrix prevent water penetration, making waterproof EPS wall panels suitable for bathrooms, kitchens, basements, and humid climates. No mold, no swelling, no deformation.

️ Thermal Insulation

Thermal conductivity of only 0.12-0.18 W/(m·K) — far superior to solid brick walls. EPS insulated wall panels and thermal insulation wall panels reduce heating and cooling energy costs by up to 40-60%, qualifying for green building certifications in many countries.

Fast Installation

3-5x faster than brick wall construction. One panel covers ~1.38m² and installs in minutes. The tongue-and-groove joint system ensures precision alignment. A 100m² wall can be completed by a 3-person crew in just 1-2 days — dramatically reducing labor costs and project timelines.

High Strength & Durable

High strength EPS wall panels with compressive strength ≥3.5 MPa and hanging load capacity ≥100 kg per point. Withstands 8.0 magnitude seismic forces. Durable EPS wall panels have a service life exceeding 50 years with minimal maintenance.

Eco-Friendly & Energy Efficient

Eco-friendly EPS wall panels use recyclable materials and produce zero harmful emissions. No asbestos, no formaldehyde. Energy efficient wall panels contribute to green building ratings (LEED, BREEAM, Green Star). Manufacturing process consumes 60% less energy than traditional brick production.

EPS Cement Sandwich Panel vs Traditional Brick Wall

Feature EPS Sandwich Panel Traditional Brick Wall
Weight (per m², 90mm) ~50 kg ~350 kg
Installation Speed 3-5x faster Baseline
Fire Resistance 3-4 hours 2-3 hours
Sound Insulation 35-45 dB 40-50 dB
Thermal Conductivity 0.12-0.18 W/(m·K) 0.7-1.0 W/(m·K)
Needs Plastering No Yes (both sides)
Space Saving (per 100m²) +8-10 m² usable Baseline
Labor Required 1-2 workers/panel 3-5 workers
Overall Cost 20-40% lower Baseline

Applications: Where EPS Wall Panels Are Used

Hanmero EPS building wall panels are versatile and suitable for a wide range of construction applications. Their lightweight, fireproof, and energy-saving properties make them the ideal choice for:

Residential Buildings

EPS wall panels for apartment buildings, villas, and single-family homes — both interior partitions and exterior walls.

Commercial Buildings

Offices, shopping malls, hotels — EPS partition wall panels provide fast construction and excellent sound insulation.

Hospitals & Schools

Fireproof and soundproof requirements are critical. Fireproof EPS wall panels meet strict building codes for public facilities.

Industrial Buildings

Factories and warehouses benefit from fast installation wall panels that reduce construction time and costs.

Prefabricated Buildings

Sandwich wall panels for prefabricated building projects — lightweight panels are ideal for steel-frame and modular construction.

Renovation & Extension

Lightweight EPS interior wall panels are perfect for adding partitions or extending existing buildings without reinforcing the structure.

Installation Guide: How to Install EPS Sandwich Wall Panel

Easy installation EPS panels are one of the biggest advantages of our product. The tongue-and-groove joint system allows for fast, precise assembly. Here is the standard installation process:

EPS cement sandwich panel installation step by step guide
1

Set Base Lines & Position Panels

Clean the floor surface, use infrared leveling tools to mark base lines. Carry the EPS wall panel to the designated position — each panel is lightweight enough for 1-2 workers.

2

Cut Panels to Size

Use a handheld electric cutter to cut the panel according to wall dimensions. EPS concrete wall panels can be easily cut, grooved, and drilled for electrical conduits and switch boxes.

3

Apply Adhesive & Install

Mix cement adhesive with water per specification. Apply adhesive along the base line and into the panel grooves. Position the panel, check vertical alignment with a guiding rule, and secure with L-shaped steel bars at the floor connection.

4

Reinforce & Fill Gaps

Insert steel bars at panel connection corners for reinforcement. After 24 hours, inspect for gaps between panels or at the ceiling — fill with adhesive or PU foam.

5

Install Anti-Crack Mesh & Finish

Apply anti-crack tape or fiber mesh cloth at joints (3-5 days after installation). Then finish with paint, tiles, wallpaper, PVC panels, or any decorative material — no plastering needed except for paint finishes.

For detailed installation instructions, visit our EPS Cement Sandwich Wall Panel Installation Guide. Hanmero also provides on-site installation training for bulk orders.

Why Choose Hanmero as Your EPS Wall Panel Supplier?

As a reliable EPS wall panel supplier with over 15 years of experience, Hanmero stands out among EPS wall panel manufacturers in China for the following reasons:

Direct Factory

Own manufacturing bases in Jingshan and Macheng, Hubei Province. EPS wall panel factory direct pricing — no middleman markup.

International Certifications

CE, ISO9001, ISO14001, SGS certified. 60+ patents. Products comply with international building standards.

Global Export Experience

Exported to 90+ countries including USA, UK, Germany, Australia, Saudi Arabia, UAE, Russia, India, Brazil, Nigeria, and more.

R&D Center

Professional R&D team led by PhD engineers. Industry-academia partnerships with universities. Continuous product innovation.

Full Service Support

Pre-sales consultation, production line planning, installation training, operator training, and long-term maintenance support.

Free Samples Available

Request free EPS wall panel samples to test quality before placing bulk orders. EPS wall panel wholesale pricing available for large projects.

Our EPS Cement Sandwich Panel Products

Browse our complete range of EPS cement sandwich wall panels above, or explore our featured products below. Each panel is manufactured to the highest quality standards and can be customized to your project specifications.

EPS cement sandwich panel 90mm thickness for interior partition wall EPS sandwich wall panel installed in residential apartment building Fireproof EPS wall panel cross section showing EPS cement core

View our completed projects: EPS Cement Sandwich Wall Panel Project Cases

Frequently Asked Questions About EPS Wall Panels

What is EPS cement sandwich panel?

EPS cement sandwich panel is a lightweight composite wall panel consisting of two outer layers of calcium silicate board or fiber cement board, with a core of EPS (expanded polystyrene) beads mixed with cement and sand. It is widely used for interior and exterior walls in residential, commercial, and industrial construction. The sandwich structure provides an excellent combination of light weight, fireproofing, sound insulation, and thermal insulation.

Is EPS cement sandwich panel fireproof?

Yes. Hanmero fireproof EPS wall panels achieve a fire resistance rating of 3-4 hours (Class A). The calcium silicate board surface is non-combustible, and the cement-EPS core self-extinguishes, making them suitable for hospitals, schools, high-rises, and public buildings where fire safety is critical.

How thick are EPS wall panels?

Hanmero EPS cement sandwich panels are available in thicknesses of 60mm, 75mm, 90mm, 100mm, 120mm, 150mm, 180mm, and 200mm. Standard panel dimensions are 2270mm x 610mm or 2440mm x 610mm. Custom sizes are available upon request for special projects.

Can EPS wall panels be used for exterior walls?

Yes. EPS exterior wall panels are suitable for both interior partition walls and exterior walls. For exterior applications, they provide excellent thermal insulation, waterproofing, and weather resistance. Additional exterior cladding or coating can be applied for enhanced aesthetics and protection.

How much does EPS sandwich wall panel cost?

The cost of EPS cement sandwich panels varies depending on thickness, quantity, and destination. Compared to traditional brick walls, cost effective wall panels like EPS can reduce overall construction costs by 20-40% due to faster installation, less labor, and no need for plastering. Contact Hanmero for a detailed quotation based on your project requirements.

How long does it take to install EPS sandwich panels?

Installation of fast installation wall panels is 3-5 times faster than traditional brick walls. A standard panel (2270×610mm) covers approximately 1.38 square meters and can be installed by 1-2 workers in minutes. A typical 100m² wall can be completed in 1-2 days by a small crew of 3 workers.

What is the difference between EPS panel and AAC panel?

EPS cement sandwich panels have a sandwich structure with surface boards and an EPS-cement core, while AAC (Autoclaved Aerated Concrete) panels are made from a single aerated concrete material. EPS panels are lighter, offer better thermal insulation, and are easier to cut and install. AAC panels have higher compressive strength. The best choice depends on your project requirements — see our AAC wall panels for comparison.

Do you offer free samples?

Yes! Hanmero offers free EPS wall panel samples for qualified projects. We can send sample panels (typically 300×300mm or custom size) by international courier so you can verify the quality, thickness, and surface finish before placing a bulk order. Request your free sample here.

What certifications do Hanmero EPS panels have?

Hanmero high quality EPS wall panels are certified with CE, ISO9001 (Quality Management), ISO14001 (Environmental Management), and SGS. We also hold over 60 patents and our products comply with building standards in the USA, Europe, Middle East, Southeast Asia, and Africa.

Ready to Start Your Project?

Get a free quotation and samples from Hanmero — your trusted EPS wall panel supplier in China since 2009.

Tel: +86-27-83878999  |  WhatsApp: +86-18971125811  |  Factory: Wuhan & Jingshan, Hubei, China

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